Structural Forms of Custom Rigid Boxes


Rigid boxes offer a structural benefit over other types of packaging boxes. These boxes are known to be a premium product packaging solution.

Rigid boxes are a composition of two major components, a primary chipboard component, and the wrapping. The chipboard serves as the main structural component. However, the wrapping encases the box and serves as a face for brand messaging. Once the dimensions are determined, a large piece of chipboard is die-cut and then scored to create the 3D structure of the custom rigid box packaging.

The rigid magnetic boxes are formed when several small die-cut holes are created. Magnets are added in these holes to house magnetic closures within the box. Magnetic closure in custom rigid boxes is a standard feature. It evokes a luxurious feel and increases the security and protection level of the box. 

The second vital part of the rigid box is the wrap. The wrap is the thinner and flexible paper pasted outside the box. It is cut to match the dimensions of the chipboard and then applied and glued to the chipboard. It is where the visual and tactile customization of the custom rigid box packaging occurs. The paper wrap is then die-cut into different sections and applied to the inside and outside of the rigid box to fully cover the chipboard.

Benefits of Custom Rigid Boxes:

A good manufacturer will also paste the paper wrap so that the paper’s folded lines and edges will not be visible, especially when the product is displayed in retail. The paper wrap is where the primary design embellishments, illustrations, and finishes are applied. This gives the custom rigid boxes wholesale a luxurious and elegant look and feel.

Another benefit of the custom rigid boxes wholesale is the large and secure accommodation of luxury products. These boxes come with added features such as magnetic closures, embossing and debossing, spot varnish, foil stamping, and other premium printing techniques. 

Like most packaging industry, the styles encompassing rigid box packaging are continually evolving and changing to meet the increasing consumers’ and brands’ demands.

Typically the rigid boxes are available in two styles, i.e., telescoping and hinged—both of the types their subcategories.

Telescoping Custom Rigid Boxes Wholesale

The rigid telescoping box is characterized by how the lid and base interact with one another. One of the most commonly seen is the rigid chocolate boxes where the lid encases the box and is a separate piece from the base. In some boxes, the seal between the box and the lid is tightly spaced. This is done to create a vacuum effect. Further variations of telescoping are discussed below:

Full Telescoping – Two scored and slotted trays are created to fit inside one another. It is perfect for packing items when depth is an issue and requires corner protection.

Partial Telescoping: In this telescoping, the lid partially covers the box.

Neck and Shoulders: In this style, a tray is glued inside the base. This base protrudes up past the top of the base. The protrusion is called the neck, and the base’s top edge becomes the shoulder.

Tray and Sleeves – Here, the tray, as the name suggests, slides in the sleeve to create an aesthetic touch to the box.

Hinged Lid Rigid Boxes:

The lid is attached to the box in hinged boxes, and it styles closed using gravitational force. The lid can also be closed using magnetic closures or silk ribbon binding. Flip-top boxes, also known as cigar boxes, books, and clamshell boxes, are most commonly produced hinged boxes at the Packaging Republic


Please enter your comment!
Please enter your name here